specific applications of polyurethane catalysts in several typical polyurethane soft foams

1. typical formula and performance of block polyether pu soft foam

polyether triol 100pbw

tdi80/20 46.0pbw

organotin catalyst 0.4pbw

tertiary amine catalyst 0.2pbw

silicone foam stabilizer 1.0pbw

water 3.6pbw

foaming aid 0~12pbw

performance:

foam density, kg/m3 22.4

tensile strength, kpa 96.3

elongation, % 220

tear strength, n/m 385

compression set, 50% 6

90% 6

cave formation load, kg

(38cm×35.6cm×10cm)

deformation 25% 13.6

65% 25.6

falling ball rebound, % 38

in recent years, in order to meet the needs of the market, some companies often produce foam with a low density (10kg/m3). when producing ultra-low density soft foam, it is not enough to simply add foaming agents and assistant foaming agents. to achieve this, there must also be a combination of relatively high-stability silicon surfactants and catalysts.

reference formula for producing low-density and ultra-low-density soft foam:

name medium density low density ultra low density
continuous box type continuous box type box type
polyether polyol 100 100 100 100 100
water 3.0 3.0 now we recommend a set of formulas, the characteristics of which are:

  • the basic polyether polyol remains unchanged, using conventional mn5000 or 6000. ·
  • the isocyanate remains unchanged, and c-mdi, papi or modified mdi can be used.
  • using special additive sh-140 can solve the problem. ·

basic recipe:

  • highly active polyether triol mn5000 65pbw
  • sh-140* 35pbw
  • chain extender: 1,4-butanediol 5pbw
  • cross-linking agent: glycerol 7pbw
  • pore ​​opening agent: k-6530 0.2~0.5pbw
  • catalyst a-2 1.2~1.3pbw
  • appropriate amount of color paste
  • water 5pbw
  • mr-200 45pbw

note: *sh-140 is our product.

physical properties:

overall foam density 340~350kg/m3

product: smooth surface, clear crust and low density.

nbsp; 45pbw

note: *sh-140 is our product.

physical properties:

overall foam density 340~350kg/m3

product: smooth surface, clear crust and low density.

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